Download Hiace Service Manual Free
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Toyota Hiace Service Manual Free Download
- 2Contents
- 3Terms
- 3Abbreviations Used in This Manual
- 8Glossary of Sae and Toyota Terms
- 11Torque Specification
- 12Engine Mechanical
- 12Service Data
- 16Injection Nozzle Sub-Assy (5L-E) Components
- 17Injection Pump Assy (5L-E) Components
- 18Partial Engine Assy (5L-E) Components
- 20Overhaul
- 21Remove Camshaft
- 21Remove Cylinder Head Sub-Assy
- 22Remove Timing Belt Idler Sub-Assy No.1
- 22Remove Timing Belt Idler Sub-Assy No.2
- 22Inspect Timing Belt Idler Sub-Assy No.1
- 22Inspection Timing Belt Idler Sub-Assy No.2
- 23Install Water Pump Assy
- 23Install Timing Belt Idler Sub-Assy No.2
- 23Install Timing Belt Idler Sub-Assy No.1
- 23Install Cylinder Head Gasket
- 24Install Cylinder Head Sub-Assy
- 25Install Camshaft
- 26Install Oil Seal Retainer, No.2 Oil Seal
- 27Install Camshaft Oil Seal Retainer
- 27Install Timing Belt No.2 Cover
- 27Install Camshaft Timing Pulley
- 27Inspect Valve Clearance
- 28Adjust Valve Clearance
- 29Adjusting Shim Selection Using Chart (Intake)
- 29Intake Valve Clearance (Cold)
- 30Adjusting Shim Selection Using Chart (Exhaust)
- 31Install Cylinder Head Cover Sub-Assy
- 32Cylinder Head Assy (5L-E) Components
- 33Repair Exhaust Valve Seats
- 33Inspect Valve Lifter
- 34Inspect Camshaft
- 34Standard Cam Lobe Height
- 34Minimum Cam Lobe Height
- 34Journal Diameter
- 36Install Tight Plug
- 37Install Stud Bolt
- 37Install Ring Pin
- 38Install Semicircular Plug
- 38Install Combustion Chamber Sub-Assy
- 38Install Valve Stem Oil O Seal or Ring
- 39Install Intake Valve
- 39Install Exhaust Valve
- 39Install Valve Lifter
- 40Cylinder Block Assy (5L-E) Components
- 41Inspect Connecting Rod Thrust Clearance
- 41Inspect Connecting Rod Oil Clearance
- 42Remove Piston and Connecting Rod
- 43Remove W/Pin Piston Sub-Assy
- 44Inspect Crankshaft Thrust Clearance
- 44Inspect Crankshaft Oil Clearance
- 46Remove Crankshaft
- 46Remove Sub-Assy Oil Nozzle No.1
- 46Inspect Oil Check Valve Sub-Assy
- 46Inspect Sub-Assy Oil Nozzle No.1
- 48Clean W/Pin Piston Sub-Assy
- 49Inspect W/Pin Piston Sub-Assy
- 51Inspect Piston Ring Set
- 52Inspect Connecting Rod Sub-Assy
- 52Inspect Piston Pin Oil Clearance
- 52Remove Connecting Rod Small End Bush
- 53Inspect Connecting Rod Bolt
- 53Bore Cylinder
- 53Inspect Crankshaft
- 55Install Cylinder Block Water Drain Cock Sub-Assy
- 55Install Cylinder Block Oil Orifice
- 55Install Sub-Assy Oil Nozzle No.1
- 55Install Connecting Rod Small End Bush
- 57Install Connecting Rod Bearing
- 57Install Crankshaft Bearing
- 58Install Crankshaft Thrust Washer Set
- 58Install Crankshaft
- 59Install Piston and Connecting Rod
- 61Oil Pump Assy (5L-E) Components
- 62Remove Timing Gear Case or Timing Chain Case Oil Seal
- 62Remove Oil Pump Relief Valve
- 62Remove Oil Pump Drive Gear
- 62Inspect Oil Pump Relief Valve
- 63Inspect Oil Pump Drive Gear
- 63Install Oil Pump Drive Gear
- 64Install Oil Pump Relief Valve
- 64Install Timing Gear Case or Timing Chain Case Oil Seal
- 65Oil Cooler Assy (5L-E) Components
- 66Remove Oil Cooler Assy
- 66Remove Oil Safety Valve Sub-Assy
- 66Remove Oil Filter Union
- 66Inspect Oil Safety Valve Sub-Assy
- 67Starter Assy (5L-E) Components
- 68Remove Starter Yoke Assy
- 68Remove Magnet Starter Switch Assy
- 69Remove Starter Brush Holder Assy
- 69Remove Starter Armature Assy
- 69Inspect Starter Armature Assy
- 70Inspect Starter Yoke Assy
- 71Inspect Brush
- 71Inspect Starter Brush Holder Assy
- 71Inspect Starter Clutch Sub-Assy
- 72Inspect Magnet Starter Switch Assy
- 72Install Starter Armature Assy
- 72Install Starter Brush Holder Assy
- 73Install Magnet Starter Switch Assy
- 73Install Starter Yoke Assy
- 74Generator Assy (5L-E) Components
- 75Remove Vacuum Pump Assy
- 75Remove Rear End Cover
- 75Remove Generator Brush Holder and Generator Regulator
- 75Remove Generator Holder W/Rectifier
- 76Remove Rectifier End Frame
- 76Remove Generator Rotor Assy
- 76Inspect Generator Rotor Assy
- 77Inspect Drive End Frame
- 77Inspect Generator Brush Holder Assy
- 77Inspect Generator Holder W/Rectifier
- 78Inspect Generator Regulator Assy
- 78Install Generator Rotor Assy
- 78Install Rectifier End Frame
- 79Install Generator Holder W/Rectifier
- 79Install Generator Brush Holder and Generator Regulator
- 79Install Rear End Cover
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